From Manual Handling to Automated Stacking of Long, Heavy Purlins As purlin rollforming technology became faster and manufacturers began producing longer and heavier structural components, one part of the production process became increasingly difficult to manage: What happens after the purlin leaves the rollformer? For years, operators were responsible for manually catching, moving, aligning and stacking finished purlins. As part lengths increased and production speeds accel

Why Parts Support Should Be Part of Your Rollforming Machine Purchase Decision When companies purchase a rollforming machine, the focus is usually on production speed, profile capabilities, machine price and delivery time. One important question is often overlooked: What happens when a component fails? A rollforming machine is a long-term production asset. Even a well-designed and properly maintained machine will eventually require replacement bearings, sensors, drives, elect

Choosing the Right Trim Rollforming System for Your Product Mix Metal building manufacturers often produce a wide variety of trim profiles. While some operations may focus on a limited number of high-volume profiles, others need to manufacture many different trims for different roofing and siding systems. The right trim rollforming machine depends heavily on your product mix, production volume, changeover requirements and future needs. Two common approaches are a single-profi

Understanding the Equipment Used to Produce C & Z Purlins Purlins are an essential part of many metal building systems. These structural members support roof and wall panels while transferring loads to the primary structural frame. Because purlins are produced in high volumes and often require precise holes, notches and cut lengths, a purlin rollforming machine provides an efficient way to manufacture them continuously from steel coil. What Does a Purlin Rollforming Machine D

Buying a rollforming machine is a major investment. The right machine can increase production, improve quality and reduce operating costs for many years. The wrong machine, however, can lead to excessive downtime, production limitations and unexpected expenses. Many purchasing mistakes happen because buyers focus too heavily on the initial price and not enough on the complete production system and long-term support. Industry buying guides consistently emphasize evaluating fac

For decades, high-speed purlin rollforming lines have typically required a deep coil pit between the uncoiler and punching system. The pit provides a material buffer that helps manage the rapid acceleration and deceleration required during high-speed punching. But does a modern purlin line still need a pit? ASC Machine Tools is changing the answer. Eliminating the Coil Pit ASC's Lightning Uncoiler™ is an electrically driven, servo-controlled uncoiler designed specifically for

A Practical Guide to Understanding the Return on Your Rollforming Investment Purchasing a rollforming machine is a significant capital investment. Before making that investment, manufacturers need to understand one important question: How quickly will the machine pay for itself? Return on Investment, or ROI, provides a way to evaluate the financial benefit of a rollforming machine compared with its total cost. However, calculating the ROI of a rollforming machine involves mor

Understanding the Rollforming Process, Equipment, Applications and Benefits Rollforming is one of the most efficient manufacturing processes for producing long, consistent metal profiles. From roofing panels and wall panels to structural purlins, decking, door components and trim, rollforming machines are used to manufacture thousands of different metal products. But what exactly is rollforming, how does a rollforming machine work, and why is it often the preferred manufactur

Quality, Support and Long-Term Value Beyond the Purchase Price When investing in a rollforming machine, the lowest initial purchase price is only one part of the decision. A rollforming line is a long-term production asset that can operate for decades. The real value of a machine is determined not only by how it performs when it is new, but also by how reliably it performs years later—and how quickly you can get support when you need it. Choosing a rollforming machine manufac

Steel purlins are a critical structural component in many metal buildings. Installed horizontally along the roof structure, purlins support the roof panels and transfer loads to the building's primary structural frame. As modern metal buildings continue to become larger, more efficient, and more sophisticated, the demand for stronger and more efficiently designed purlin systems continues to grow. One of the most important advantages of properly designed steel purlins is their

Metal roofing has become an increasingly popular choice for residential, commercial, agricultural, and industrial buildings. Within the metal roofing market, two of the most common systems are standing seam roofing and exposed fastener roofing. Both systems have their place in the market. Exposed fastener panels are often an economical and practical solution, particularly for agricultural and utility buildings. Standing seam systems, however, offer several advantages for buil

Choosing the right roofing material is an important decision for any building owner. The roof protects the structure from weather, affects energy performance, influences maintenance costs, and can have a significant impact on the building's overall service life. Today, property owners can choose from a variety of roofing materials, including asphalt shingles, metal, concrete and clay tile, wood shingles, and synthetic roofing products. Each has advantages and disadvantages de

When choosing a roofing system, property owners and contractors have many options. Asphalt shingles have traditionally been one of the most common roofing materials in North America, but metal roofing has become an increasingly popular alternative for residential, agricultural, commercial, and industrial buildings. Metal roofing can offer significant advantages in durability, longevity, maintenance, energy efficiency, and sustainability. While the best roofing material depend