SCAFFOLD PLANK
ROLLFORMING LINES
MADE IN THE USA
ASC designs and manufactures premium-quality Rollforming Lines engineered for the production of galvanized Scaffold Planks.
A typical line configuration includes a Single- or Double-Arm uncoiler that feeds material into a Feeder Tower.
The modular Punching Unit features multiple punching Die Sets designed to create counter-formed holes. The punched material then enters a photo-eye-controlled loop for precise flow control.
The variable-speed Rollformer draws material from the loop and forms it into the scaffold plank.
The hydraulic Flying Shear identifies a pre-notch between components and cuts them to the appropriate length. A Tipper-Table is available as an optional addition upon request.
UNCOILER & FEEDER TOWER
- 10,000 lb Drag Brake Uncoiler
- Hydraulic Expansion
- Over and Under Feed Capability
- Coil Car (optional)
- Optional Double Arm Uncoiler
- Feeder Tower with photo-eye controlled Loop
Modular Punching Unit
- Flexible Set-up with unlimited Punch Stations
- Custom designed 4 Post-Die Sets for counter formed Hole Patterns
- C-Frame Notching Unit
- Material Thickness Detection (Option)
- Inkjet Part Marking (Option)
SCAFFOLD PLANK ROLLFORMER
- Gearbox Drive System
- Variable Speed
- Gravity-Fed Lubricator
- In-house designed Roller Die Tooling
- Optional Embossment
- Cast Rollformer Stands with Cast Bearing Blocks
- Optional Subplate to more Profiles in the future
- Material Thickness Detection (Optional)
POST-CUT SHEAR
- Flying hydraulic Post-Cut Shear
- Profiled Shear Blades
- Notch-Detection
- Accumulator and hydraulic Power Unit
RUN OUT
TIPPER TABLE
- Custom designed depending on profile and maximum part length
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TOUCHSCREEN CONTROLLER
ASC 10" Multi Batch Controller allows FTP Up/Download, Access to Production Data & Coil Consumption, optional Remote Access capability for fast Technical Support (Internet connection required) and more!
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ZEBRA Coil & Bundle Tag Printer with ZEBRA wireless Scanner let you print your own Coil tags with valuable information about available linear footage, approx. coil weight, thickness, color and more. All information is automatically updated at the end of production and printed on a new tag.
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The Bundle tags show your company name, customer address, work order number, profile name, color and of course the panel quantity and length.
