EXPERIENCE

MAXIMUM

FLEXIBILITY

The TKR-X™ Purlin Rollforming Line is more than the next Generation - It's the next Level in Purlin Rollforming.

ASC’s innovative design of the all-new TKR-X ™ Rollformer offers the highest level of Flexibility in the purlin market worldwide! Manual, Semi-Automatic or Fully Automatic - ASC Customers are able to pick the level of automation they need today and tomorrow!

The new Modular Construction System of the TKR-X ™ Rollformer makes it possible to add the following steps of automation:

1) AUTO-ASSIST: Automatic Change Over  C/Z and Web & Flange
2) AUTO GAUGE: Automatic Set Up Drive Rolls and Fixtures
3) FULL AUTO: Automatic Fixture Set Up and automatic Eave Strut Set Up

The valuable Eave Strut Feature (up to 5:12 Pitch) is now included on all TKR-X ™ Rollformer.

In addition ASC Customers can now expand their Product Portfolio and enter new Markets by adding the new S-WEB (min 3" Web) and XL-WEB (max 24") option.

SCROLL DOWN

COIL HANDLING

-10K - 30K Single or Double Arm Drag Brake Uncoiler with Nip Arm

-Rotating or non-rotating Coil Car (Optional)

-Turnstile with 3 or 4 Arms (Optional)

-Auto Coil-Feed for hand-off operation and faster coil changes (Optional)

- Fully Automated Coil Loading/Unloading (Optional)

TKRX Purlin Uncoiler
20M Double Arm Uncoiler TKRX
TKRX Purlin - Modular Punching Unit 1.jp

MODULAR

PUNCHING UNIT

- Standard Speed: Direct Feed from Drag Brake Uncoiler with AC Feeder (no Pit required), Straightener

- High Speed: Feeder Tower, Pit Transfer Table and High Speed Servo Feeder with Straightener, up to 265 FPM (Pit required)

Modular Punching:

- Flexible Set-up with unlimited Punch Stations

- Automatic or Manual adjustable Cee-Frames allowing highest Flexibility in Punch-Positioning on the Web

- 4 Post-Die Sets for Standard Punch Patterns

- Partial cut-off die for shorter part length (optional)

- Material Thickness Detection (Optional)

- Inkjet Part Marking (Optional)

TKR-X Modular Punching Unit - High Speed
TKRX Purlin Line - Precut Conveyor 2.JPG
TKRX Purlin Line - Precut Conveyor 1.jpg

BELT CONVEYOR

- Durable, electrically controlled, belt-over-pan conveyor for transferring cut-to-length sheets to the roll former.

- Length depending on maximum part length

- Optional Sectional Conveyor with Diverter System and Catch Table for Flat Sheet Production

TKR-X

ROLLFORMER

TM

- Rollformer center justified with parallel flow tooling design

- Eave Strut Feature up to 5:12 Pitch included on all TKR-X Rollformers

- TKR-X allows easy upgrade of Automation at a later date

- Standard Web Size: 4 - 16"

- S-Web Option: Min 3" (75mm) Web Width

- XL-Web Option: Max. 24" (61cm) Web Width

ASC TKRX 24 inch Web
ASC TKR-X Purlin Rollformer
Automation TKR-X.jpg

TKR-X

AUTOMATION

TM

OPTION 1) AUTO-ASSIST:

- Automatic Change Over  C/Z. Inboard Knuckles and Fixtures rotate 180 degrees

- Automatic Change of Web, Flange and Lip Size.

OPTION 2) AUTO GAUGE:

- Automatic Drive Roll Set Up

OPTION 3) FULL AUTO:

- Automatic Fixture Set Up

- Automatic Eave Strut Set Up

ADDITIONAL OPTIONS:

- Material Thickness Detection

- Part Progression Monitoring in Rollformer to avoid double sheeting

TKRX Purlin Roll Forming Auto
TKRX Purlin Line - Touchscreen Controlle
TKRX Tpouchscreen Controller Purlin

 CONTROLS

- Multiple 15" Touchscreen Controller for Punching Unit and Rollformer Set

- PLC - Allen Bradley Compact Logix

- FTP and/or USB Upload/Download of work orders, cut lists, machine settings & data logs via csv.format

- Data Logging: (.csv): Production data, Coil use data, System status data, Operator changes and more

- Part Library and visual Punch Die Graphics

- Flat Part Simulation to pre-check Punch Pattern

- Intele-Stick: 4 position Joystick to perform the majority in manual tasks needed for machine operation

- KPI - Customized Key Performance Indicator Screen

- EWON Remote Access & Support (optional)

- ZEBRA Coil/Bundle Tag Printer &  Scanner (optional)

OPTIONS

- CZ Purlin Stacker (Patent No 10,196,218 B2)

- Multi-Zone Staging Conveyors

- Live Video Monitoring with Remote Access

Post-Cut Shear incl. window die inserts for feed-to-stop or flying post-cut operation

- Mechanical Press for High Speed Post-Cut Operation

- Inkjet Part Marking

- Custom Profiles and more!

ASC CZ Purlin Stacker
Production Monitoring

For more information please give u a call at (509) 534-6600 or click right here to send us a message .

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ASC MACHINE TOOLS, INC.,

PHONE:

900 N FANCHER ROAD, SPOKANE VALLEY, WA 99212 

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PREMIUM QUALITY - MADE IN USA SINCE 1949

(509) 534 6600 

FAX: (509) 536 7658

© 2019 by ASC MACHINE TOOLS, INC.    All Rights Reserved.