EXPERIENCE

MAXIMUM

FLEXIBILITY

Double Arm Uncoiler with High Speed Feed Roll Assembly

The TKR-X™ Purlin Rollforming Line is more than the next Generation - It's the next Level in Purlin Rollforming.

ASC customers can choose between a Single Arm or Double Arm Drag Brake Uncoiler in different sizes that can handle coils from 10,000-lb to 30,000-lb. All Uncoiler are hydraulically driven and feature a modular, pneumatic disc braking system.

 

ASC also offers rotating and non-rotating coil cars and Turnstiles for faster coil changes.

The standard speed Modular Pre-Punch System pulls the coil stock directly from the Uncoiler and positions the material accurately for the next hole location.

The High Speed System includes an additional Feed Roll Assembly with Peeler Table to feed the material from the Uncoiler into a Pit. The High Speed Servo Feeder of the Modular Punching Unit pulls the coil stock out of the Pit to achieve higher production rates.

Modular Punching Unit with High Speed Servo Feeder

Both systems are designed with a combination of manual or servo adjustable C-Frames and 4-Post Die Sets.

The Flexibility of this set up guarantees highest throughput speeds for your specific punch pattern. 

TKR-X ™ Rollformer - Full Auto

ASC’s innovative design of the all-new TKR-X ™ Rollformer offers the highest level of Flexibility in the purlin market worldwide!

Manual, Semi-Automatic or Fully Automatic - ASC Customers are able to pick the level of automation they need today and tomorrow!

 

The valuable Eave Strut Feature (up to 5:12 Pitch) is now included on all TKR-X ™ Rollformer.

The new Modular Construction System of the TKR-X ™ Rollformer makes it possible to add the following steps of automation:

1) AUTO-ASSIST: Automatic Change Over  C/Z and Web & Flange
2) AUTO GAUGE: Automatic Set Up Drive Rolls and Fixtures
3) FULL AUTO: Automatic Fixture Set Up and automatic Eave Strut Set Up

In addition ASC Customers can now expand their Product Portfolio and enter new Markets by adding the new S-WEB (min 3" Web) and XL-WEB (max 24") option.

TKR-X ™ FEATURES & OPTIONS 

COIL HANDLING:

- 10, 20 or  30K Single or Double Arm Drag Brake Uncoiler inckuding Nip Arm

- Rotating or non-rotating Coil Car

- Turnstile with 3 or 4 Arms

- Auto Coil-Feed option for faster coil changes

MODULAR PUNCHING UNIT:

- Standard: Direct Feed from Drag Brake Uncoiler with AC Feeder (no Pit required)

- High Speed: Feeder Tower, Pit Transfer Table and High Speed Servo Feeder up to 265 FPM (Pit required)

- Manual or servo adjustable Punch Die positioning

- Partial cut-off die for shorter part length (optional)

- Optional Inkjet Part Marking

PRE-CUT BELT CONVEYOR:

- Durable, electrically controlled, belt-over-pan conveyor for transferring cut-to-length sheets to the roll former.

- Length depending on max. part length

TKR-X ™ PURLIN ROLLFORMER:

- Rollformer center justified with parallel flow tooling design

- Eave Strut Feature up to 5:12 Pitch included on all TKR-X Rollformers

- TKR-X allows easy upgrade of Automation at a later date

TKR-X™ PART SIZE OPTIONS:

- Standard Web Size: 4 - 16"

- S-Web Option: Min 3" (75mm) Web Width

- XL-Web Option: Max. 24" (61cm) Web Width

TKR-X LEVELS OF AUTOMATION :

Level 1) AUTO-ASSIST

- Automatic Change Over  C/Z. Inboard Knuckles and Fixtures rotate 180 degrees

- Automatic Change of Web, Flange and Lip Size.

Level 2) AUTO GAUGE: Automatic Set Up for Drive Rolls and Fixtures to change between Gauges

Level 3) FULL AUTO: Automatic Fixture Set Up and automatic Eave Strut Set Up

ASC 15" TOUCHSCREEN CONTROLLER:

-    PLC - Allen Bradley Compact Logix
-    FTP and/or USB Upload/Download of work orders, cut lists, machine settings & data logs via csv.format
-    Data Logging: (.csv): Production data, Coil use data, System status data, Operator changes and more
-    Part Library and visual Punch Die Graphics

-    Flat Part Simulation to pre-check Punch Pattern
-    Intele-Stick: 4 position Joystick to perform the majority
in manual tasks needed for machine operation
-    KPI - Customized Key Performance Indicator Screen
-    EWON Remote Access & Support (optional)
-    ZEBRA Coil/Bundle Tag Printer &  Scanner (optional)

TKR-X ™ ADDITIONAL OPTIONS:

Post-Cut Shear incl. window die inserts for feed-to-stop or flying post-cut operation

- Mechanical Press for High Speed Post-Cut Operation

- Automated CZ Purlin Stacker

- Part Marking

- Custom Profiles and more!

For more information please contact our sales department.

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ASC MACHINE TOOLS, INC.,

PHONE:

900 N FANCHER ROAD, SPOKANE VALLEY, WA 99212 

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PREMIUM QUALITY - MADE IN USA SINCE 1949

(509) 534 6600 

FAX: (509) 536 7658

© 2019 by ASC MACHINE TOOLS, INC.    All Rights Reserved.