THE ALPHA SERIES®

A PERFECT BALANCE OF
SUPERIOR QUALITY - PERFORMANCE - AFFORDABILITY

The ALPHA SERIES ® is a new revolutionary Panel Rollforming Line designed with a perfect balance of Superior Quality, Performance and Affordability.

ALPHA SERIES ®

DUAL HEIGHT PRE-CUT

The ALPHA SERIES ® Rollformer is the only one in its class featuring Heavy Duty Cast Stands together with Precision Machined Cast Bearing Blocks which are designed, manufactured, and built in our state of the art manufacturing facility in Spokane, Washington.

The close coupled ALPHA SERIES ® Pre-Cut Front-End also delivers brand new features to improve your productivity and minimize the equipment footprint to a total of only approx 39ft! The optional Slitter pass and Belt Conveyor allow the economic production of Flat Sheets and Trim Blanks - both exiting the line at a convenient height of approx 30"!

The ALPHA SERIES ®  is also available as a Single or Dual Height Post-cut line featuring our rugged hydraulic post-cut shear with profiled shear blades.

 

The shear is located on the exit end of the rollformer. This set up allows you to run shorter panels down to length of a just a couples inches and eliminates the use of a manual offline shear.

These and many other high quality features put the ALPHA SERIES ® above any other Entry Level Rollforming Line on the market!

ALPHA SERIES ®

Single Height Post-Cut

ALPHA SERIES ®

Dual Height Post-Cut

ALPHA SERIES ® - PICTURE GALLERY

Down below are 4 galleries to show you the different Panel Line configurations for Pre-Cut or Post-cut, and Single or Dual Height set up.

ALPHA SERIES Panel Rollforming Line

Uncoiler including hydraulic power unit and optional coil car

Alpha Series Uncoiler with Coil Car

Hydraulic Power unit

ALPHA SERIES Panel Rollforming Line

Uncoiler with optional Coil Car

Alpha Series Pre-Cut Panel Line

Close Coupled Front End saving valuable floor space. Line footprint only approx 39 - 42ft.

Alpha Series Pre-Cut

Close-coupled Pre-Cut Front End with Electro-Mechanical Pre-Cut Shear and Slitter pass option

Alpha Series Pre-Cut

Close Coupled Front End saving valuable floor space. Line footprint only approx 39 - 42ft.

Alpha Series Pre-Cut

Close Coupled Front End forming a Hump

ALPHA SERIES Panel Rollforming Line

Electro-Meachnical Pre-Cut Shear close-coupled to Rollformer (Guarding removed)

Alpha Series Panel Line

ASC 10" Controller with bundle & coil tag printer and wireless scanner

ALPHA SERIES Panel Rollforming Line

Single Height Tooling with steel spacers for AG Profile

ASC Alpha Series

Micrometer Dials for precise adjustements

ALPHA SERIES Panel Rollforming Line

Single Height Tooling with steel spacers for AG Profile

Alpha Series Panel Line

Optional Slitter pass for trim blank production

Alpha Series Slitting Trim

Optional Slitter pass for trim blank production

Alpha Series Slitter option

Optional Slitter pass for trim blank production

Alpha Series Pre-Cut Slitter Knives

Optional Slitter pass for trim blank production

Trim blank production

Trim blank transport on Conveyor system located on rollformer base

Alpha Series Panel Line

Flat Sheet run on a belt conveyor underneath the tooling.

Alpha Series Panel Line

Trim blank transport on Conveyor system located on rollformer base

Alpha Series Flat Sheet Production

Flat Sheets are transported on belt conveyor and exit rollformer at convenient height of approx 30".

ASC Alpha Series Trim Blank production

Trim Blanks are transported on belt conveyor underneath the tooling and exit rollformer at convenient height of approx 30".

Alpha Series TriM Blanks

Trim Blanks are transported exiting rollformer at convenient height of approx 30".

Alpha Series Trim Blanks

Trim Blanks are transported exiting rollformer at convenient height of approx 30".

ALPHA SERIES Panel Rollforming Line

Heavy Duty Cast Stands with Precision Machined Cast Bearing Blocks

ALPHA SERIES Panel Rollforming Line

Chain-Drive System (Pass-to-Pass)

Alpha Series Pre Cut Rollformer

ALPHA SERIES Panel Rollforming Line

Single Arm Uncoiler incl. hydraulic power unit

ALPHA SERIES Panel Rollforming Line

Single Arm Uncoiler incl. hydraulic power unit and optional coil car

ALPHA SERIES Panel Rollforming Line

Dual Height Pre-Cut Panel Rollforming Line for AG and R (PBR) Panel profile

Alpha Series Panel Line

ASC Multi-Batch Controller feat. Intele-Key&Stick, USB Data Transfer & optional upgrades for FTP Data Transfer and more!

Alpha Series Roll Former

ASC Multi-Batch Controller with coil&bundle tag printer and wireless scanner

ALPHA SERIES Pre-Cut Dual Height

Pre-cut Unit incl. optional Slitting Pass and Electro-Mechancial Shear

ALPHA SERIES Dual Height Pre-Cut

Pre-cut Unit incl. optional Slitting Pass and Electro-Mechancial Shear

ALPHA SERIES Dual Height Pre-Cut

Swing Guards for easy access and maintenance

ALPHA SERIES Dual Height Pre-Cut

3 programmed settings for Flat sheet & Trim Blanks, Single or Dual height Profile

ALPHA SERIES Dual Height

Alpha Series Pre-Cut Panel Line with close-coupled front end (no precut conveyor).

Alpha Series Trim blank production

Trim blank transport on Conveyor system located on rollformer base

Alpha Series Panel Line

Trim blank transport on Conveyor system located on rollformer base

Alpha Series Pre-Cut Panel line

Dual Height Cast Stands and with inhouse manufactured Cast Bearing Blocks

Alpha Series Dual Height Panel line

Roller Die Tooling , Dual Height = 2 Profiles, all designed inhouse

Alpha Series Panel line

Cast Stands, Cast bearing Blocks and Roller Die Tooling designed inhouse

Alpha Series Dual Height Pre-Cut

Alpha Series Dual Height Pre-Cut Panel Line with Swing Guards for easy access

Alpha Series Dual Height

Alpha Series Dual Height Panel Line Pre-Cut with Swing Guards for easy access

Alpha Series Dual Height Pre-Cut

10" Controller at Exit End

Alpha Series

Exit View Dual Height Panel Line

Alpha Series

Exit View Dual Height Panel Line

Alpha Series

Dual Height Pre-Cut Panel Line

ALPHA SERIES AG and R Panel

Dual Height - Chain Drive System (Pass-to-Pass)

ALPHA SERIES AG and R Panel

Dual Height Pre-Cut - Chain Drive System (Pass-to-Pass)

ALPHA SERIES Panel Rollforming Line

Uncoiler including hydraulic power unit and optional coil car

Alpha Series Uncoiler with Coil Car

Hydraulic Power unit

ALPHA SERIES Panel Rollforming Line

Uncoiler with optional Coil Car

ALPHA SERIES Post Cut Panel Line

Post-Cut Panel Line, Entry Guide with manual Pre-Shear and optional Lubricator

ALPHA SERIES Post Cut Panel Line

Entry Guide with manual Pre-Shear and optional Lubricator

ALPHA SERIES Post Cut Panel Line

Rollformer with cast Stands, cast Bearing Blocks, inhouse designed Roller Die Tooling and Hydraulic Post Cut Shear.

ASC Alpha Series

Micrometer Dials on cast rollformer stands for precise adjustements

ALPHA SERIES Panel Rollforming Line

Heavy Duty Cast Stands with Precision Machined Cast Bearing Blocks

Alpha Series Safety Guarding

Swing Safety Guards (OSHA Compliant)

ALPHA SERIES Post Cut Panel Line

Alpha Series Hydraulic Post-Cut Shear incl hydraulic power unit. ASC 10" Touschscreen Controller with Bundle/Coil Tag Printer and Scanner

ALPHA SERIES Post Cut Panel Line

Alpha Series Hydraulic Post-Cut Shear incl hydraulic power unit

Alpha Series Postcut

Alpha Series Hydraulic Post-Cut Shear incl hydraulic power unit

ALPHA SERIES Panel Rollforming Line

Single Arm Uncoiler incl. hydraulic power unit

ALPHA SERIES Panel Rollforming Line

Single Arm Uncoiler incl. hydraulic power unit and optional coil car

Alpha Series Panel Line Dual Height Post

Alpha Series Panel Line Dual Height Post producing two profiles on one rollformer

Alpha Series Panel Line Dual Height Post

Dual Height entry guide with manual pre-cut shear

Alpha Series Panel Line Dual Height Post

Alpha Series Panel Line Dual Height Post producing two profiles on one rollformer

Alpha Series Panel Line Dual Height Post

Swing Guards for easy access and maintenance monitored by Allen Bradley Guard Master Laser.

Alpha Series Panel Line Dual Height Post

Dual Height Alpha Series Cast stands with Cast bearings blocks.

Alpha Series Panel Line Dual Height Post

Dual Height Alpha Series Cast stands with Cast bearings blocks. In house designed roller die tooling.

Alpha Series Panel line

Cast Stands, Cast bearing Blocks and Roller Die Tooling designed inhouse

Alpha Series Panel Line Dual Height Post

In house designed roller die tooling.

Alpha Series Panel Line Dual Height Post

Alpha Series Panel Line, Dual Height Post producing, two profiles on one rollformer

Alpha Series Panel Line Dual Height Post

Alpha Series Panel Line, Dual Height Post producing, two profiles on one rollformer

Alpha Series Panel Line Dual Height Post

Dual Height Post Cut Shear, up-cut,profiled shear blades

Alpha Series Panel Line Dual Height Post

Alpha Series Panel Line Dual Height Post producing two profiles on one rollformer

Alpha Series Roll Former

ASC 10" Multi-Batch Controller with coil&bundle tag printer and wireless scanner

Alpha Series Panel Line Dual Height Post

Hydraulic Power Unit for Dual Height Post Cut shear

Features & Options:

- Single Height or Dual Height Rollformer

- Available as Pre-cut or Post-cut line

- Powered hydraulic uncoiler for smoother payoff​, optional coil car

- Rollformer feat. Cast Stands & Cast Bearing Blocks manufactured inhouse

- Absolute measurement on micrometer dials for precise adjustments

- 4150 through-hardened roller die tooling on 3-in diameter shafts

4150 Annealed or D2 Tooling available as option.

- Chain Drive System (Pass-to-Pass)

- Single Height Rollformer Base prepared for Dual Height conversion
 

- Electro-Mechanical Pre-cut shear incl. ASC Hump Table with variable speed feed roll eliminating pre-cut conveyor. Footprint only 38-42ft!

- Hydraulic Post-cut Shear with profiled shear blades, min. Part Length 6"!

- No special foundation required

- Plug-and-play electrics for faster installation and startup

- OSHA compliant safety guarding!

- ASC Multi-Batch Touchscreen controller with the following standard options:

1) Intele-Key: Numeric Keypad to simplify input of length

2) Intele-Edit: Tool keypad allowing copy/paste, move up/down to edit a cut list

3) Intele-Stick: 4 position joystick to perform the majority in manual tasks needed for machine operation

4) Intele-Coil: Coil calculator to estimate the weight or linear footage of a coil

5) USB Data Transfer via USB-Stick to import/Export work orders, cut lists, machine settings & data logs to csv-files

Popular Options/Upgrades

- Controller upgrade allowing FTP Up/Download, Access to Production Data & Coil Consumption, KPI - Key Performance Indicator Screen, optional Remote Access capability for fast Technical Support (Internet connection required) and more!

- Slitter Pass (in front of Pre-Cut Shear) & Belt Conveyor System (located on rollformer base)

Allows the transport flat sheets and trim blanks underneath the roller die tooling (Patent application in process). Trim and flat sheets exit rollformer base at convenient height of approx 30".

- ZEBRA Coil & Bundle Tag Printer with ZEBRA wireless Scanner.

Coil tags give you valuable information about available linear footage, approx. coil weight, thickness, color and more. All information is automatically updated at the end of production and printed on a new tag. Bundle tags show your company name, customer address, work order number, profile name, color and of course the panel quantity and length.

- Roller Drop or Magnetic Stacker available from 20 - 50ft

- Side Transfer Conveyor systems, powered or non-powered 

Most common profiles for the Alpha Series™:

- AG Panel

- R Panel and PBR Panel

- U/M Panel

- 5V Panel

- RW/AW Panel

- Standing Seam with/without Pre-Notching

- Lap Siding

ALPHA SERIES ® -

SINGLE HEIGHT PRE-NOTCH & CUT

...and many more!

Are you also looking for a Panel Stacker, Uncoiler, Upender or other accessories then please click here

ASC Upender
ASC Upender
ASC Upender

What's the right rollformer for me? Single Height, Dual Height or Subplated? Pre-Cut or Post-Cut? 

Read more

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ASC MACHINE TOOLS, INC.,

PHONE:

900 N FANCHER ROAD, SPOKANE VALLEY, WA 99212 

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PREMIUM QUALITY - MADE IN USA SINCE 1949

(509) 534 6600 

FAX: (509) 536 7658

© 2019 by ASC MACHINE TOOLS, INC.    All Rights Reserved.