THE ALPHA SERIES®
A PERFECT BALANCE OF
SUPERIOR QUALITY - PERFORMANCE - AFFORDABILITY
The ALPHA SERIES ® is a new revolutionary Panel Rollforming Line designed with a perfect balance of Superior Quality, Performance and Affordability.
ALPHA SERIES ®
DUAL HEIGHT PRE-CUT
The ALPHA SERIES ® Rollformer is availabel as Single or Dual Height Version. It's the only one in its class featuring Heavy Duty Cast Stands together with precision machined Cast Bearing Blocks which are designed, manufactured, and built in our state of the art manufacturing facility in Spokane, Washington.
The close coupled ALPHA SERIES ® Pre-Cut Front-End delivers brand new features to improve your productivity and minimize the equipment footprint to a total of only approx 39ft!
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The optional Slitter pass and Belt Conveyor allow the economic production of Flat Sheets and Trim Blanks - both exiting the line at a convenient height of approx 30"!
The ALPHA SERIES ® is also available as a Single or Dual Height Post-cut line featuring our rugged hydraulic post-cut shear with profiled shear blades.
The shear is located on the exit end of the rollformer. This set up allows you to run shorter panels down to length of a just a couples inches and eliminates the use of a manual offline shear.
ALPHA SERIES ®
Single Height Post-Cut
ALPHA SERIES ®
Dual Height Post-Cut
These and many other high quality features put the ALPHA SERIES ® above any other Entry Level Rollforming Line on the market!
ALPHA SERIES ®
UNCOILER
& COIL CAR
- 10,000 lb Single Arm Uncoiler
- Hydraulic Expansion
- Over and Under Feed Capability
- Powered Payoff with Loop Arm Control
- Coil Car (optional)
- Optional 20,000 lb Single Arm Uncoiler
- Optional Double Arm Uncoiler for faster change overs
ALPHA SERIES ®
PRE-CUT
SHEAR
- Electro-Mechanical Pre-cut shear
- ASC Hump Table with variable speed feed roll eliminating pre-cut conveyor
- Pre-Cut Line Footprint only 38-42ft
- Optional Slitter Pass to produce Trim Blanks directly from Coil
- Optional Pre-Notch for Standing Seam Profiles
- OSHA compliant Safety Guarding
ALPHA SERIES ®
PRE-CUT OPTIONS
- Slitter Pass with 5 Sets of Knives to produce trim blanks directly from Coil
- Optional up to 7 Sets of Knives
- Flat belt Conveyor to transport flat sheets or trim blanks to exit end of rollformer
- Convenient exit height for Flat Sheets and Trim blanks at approx 30".
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ALPHA SERIES ®
POST-CUT SHEAR
- Hydraulic Post-Cut Shear
- Single (1 Profile) or Dual Height (2 Profiles)
- Profiled Shear Blades
- Manual Pre-Shear to avoid scrap (optional)
- Ability to cut short panel length for Soffits
- Hydraulic Power Unit included
- 24 - 30 Gauge Range
ALPHA SERIES ®
ROLLFORMER
- Single Height or Dual Height Rollformer
- Cast Rollforming Stands with Cast Bearing Bearing Blocks
- 3” (76mm)Diameter Turned, Ground and Polished Shaft
- Absolute measurement on micrometer dials for precise adjustments
- Chain Drive System (Pass-to-Pass)
- Single Height Rollformer Base prepared for Dual Height conversion
ALPHA SERIES ®
ROLLER DIE TOOLING
- Designed and manufactured in-house
- Proprietary Computerized Tooling Design
- 4150 Steel with Hard Chrome Finish
- 3” (76mm) Bore
- Machined Steel Tooling Spacers (no set collars)
- 4150 Annealed or D2 Tooling available as option
ALPHA SERIES ®
CONTROLLER
ASC 7" Multi Batch Touchscreen Controller featuring:
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- Intele-Key: Numeric Keypad to simplify input of length
- Intele-Edit: Tool keypad allowing copy/paste, move up/down to edit a cut list
- Intele-Stick: 4 position joystick to perform the majority of manual tasks needed for machine operation
- Intele-Coil: Coil calculator to estimate the weight or linear footage of a coil
- Intele-Cut to avoid scrap on Post-Cut Lines
- USB Data Transfer via USB-Stick to import/Export work orders, cut lists, machine settings & data logs to csv-files
- Optional AMS or Beck Controller
ALPHA SERIES ®
CONTROLS
UPGRADE
ASC 10" Multi Batch Controller allows FTP Up/Download, Access to Production Data & Coil Consumption, optional Remote Access capability for fast Technical Support (Internet connection required) and more!
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ZEBRA Coil & Bundle Tag Printer with ZEBRA wireless Scanner let you print your own Coil tags with valuable information about available linear footage, approx. coil weight, thickness, color and more. All information is automatically updated at the end of production and printed on a new tag.
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The Bundle tags show your company name, customer address, work order number, profile name, color and of course the panel quantity and length.
ALPHA SERIES ®
PANEL
STACKING SYSTEMS
- ASC offers Roller Drop or Magnetic Panel Stacker in length of 20ft to 60ft
- Single or Dual Height depending on Panel Line
- Floor Tamper (optional)
- Side Transfer Conveyors (optional)
COMMON WALL & ROOF
PANEL PROFILES
- AG Panel
- R Panel and PBR Panel
- Fake Standing Seam
- U-Panel
- RW/AW Panel
- 5 V Panel
- Standing Seam with/without Pre-Notching
- Lap Siding
- Shed Siding
- Wainscoting
and many more!
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What's the right rollformer for me? Single Height, Dual Height or Subplated? Pre-Cut or Post-Cut?