THE ALPHA SERIES®
A PERFECT BALANCE OF
SUPERIOR QUALITY - PERFORMANCE - AFFORDABILITY
The ALPHA SERIES ® is a new revolutionary Panel Rollforming Line designed with a perfect balance of Superior Quality, Performance and Affordability.
ALPHA SERIES ®
DUAL HEIGHT PRE-CUT
The ALPHA SERIES ® Rollformer is the only one in its class featuring Heavy Duty Cast Stands together with Precision Machined Cast Bearing Blocks which are designed, manufactured, and built in our state of the art manufacturing facility in Spokane, Washington.
The close coupled ALPHA SERIES ® Pre-Cut Front-End also delivers brand new features to improve your productivity and minimize the equipment footprint to a total of only approx 39ft! The optional Slitter pass and Belt Conveyor allow the economic production of Flat Sheets and Trim Blanks - both exiting the line at a convenient height of approx 30"!
The ALPHA SERIES ® is also available as a Single or Dual Height Post-cut line featuring our rugged hydraulic post-cut shear with profiled shear blades.
The shear is located on the exit end of the rollformer. This set up allows you to run shorter panels down to length of a just a couples inches and eliminates the use of a manual offline shear.
These and many other high quality features put the ALPHA SERIES ® above any other Entry Level Rollforming Line on the market!
ALPHA SERIES ®
Single Height Post-Cut
ALPHA SERIES ®
Dual Height Post-Cut
ALPHA SERIES ® - PICTURE GALLERY
Down below are 4 galleries to show you the different Panel Line configurations for Pre-Cut or Post-cut, and Single or Dual Height set up.
 Uncoiler including hydraulic power unit and optional coil car |
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 Hydraulic Power unit |
 Uncoiler with optional Coil Car |
 Close Coupled Front End saving valuable floor space. Line footprint only approx 39 - 42ft. |
 Close-coupled Pre-Cut Front End with Electro-Mechanical Pre-Cut Shear and Slitter pass option |
 Close Coupled Front End saving valuable floor space. Line footprint only approx 39 - 42ft. |
 Close Coupled Front End forming a Hump |
 Electro-Meachnical Pre-Cut Shear close-coupled to Rollformer (Guarding removed) |
 ASC 10" Controller with bundle & coil tag printer and wireless scanner |
 Single Height Tooling with steel spacers for AG Profile |
 Micrometer Dials for precise adjustements |
 Single Height Tooling with steel spacers for AG Profile |
 Optional Slitter pass for trim blank production |
 Optional Slitter pass for trim blank production |
 Optional Slitter pass for trim blank production |
 Optional Slitter pass for trim blank production |
 Trim blank transport on Conveyor system located on rollformer base |
 Flat Sheet run on a belt conveyor underneath the tooling. |
 Trim blank transport on Conveyor system located on rollformer base |
 Flat Sheets are transported on belt conveyor and exit rollformer at convenient height of approx 30". |
 Trim Blanks are transported on belt conveyor underneath the tooling and exit rollformer at convenient height of approx 30". |
 Trim Blanks are transported exiting rollformer at convenient height of approx 30". |
 Trim Blanks are transported exiting rollformer at convenient height of approx 30". |
 Heavy Duty Cast Stands with Precision Machined Cast Bearing Blocks |
 Chain-Drive System (Pass-to-Pass) |
 |
 Single Arm Uncoiler incl. hydraulic power unit |
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Single Arm Uncoiler incl. hydraulic power unit and optional coil car |
 Dual Height Pre-Cut Panel Rollforming Line for AG and R (PBR) Panel profile |
 ASC Multi-Batch Controller feat. Intele-Key&Stick, USB Data Transfer & optional upgrades for FTP Data Transfer and more! |
 ASC Multi-Batch Controller with coil&bundle tag printer and wireless scanner |
 Pre-cut Unit incl. optional Slitting Pass and Electro-Mechancial Shear |
 Pre-cut Unit incl. optional Slitting Pass and Electro-Mechancial Shear |
 Swing Guards for easy access and maintenance |
 3 programmed settings for Flat sheet & Trim Blanks, Single or Dual height Profile |
 Alpha Series Pre-Cut Panel Line with close-coupled front end (no precut conveyor). |
Trim blank transport on Conveyor system located on rollformer base |
Trim blank transport on Conveyor system located on rollformer base |
 Dual Height Cast Stands and with inhouse manufactured Cast Bearing Blocks |
 Roller Die Tooling , Dual Height = 2 Profiles, all designed inhouse |
 Cast Stands, Cast bearing Blocks and Roller Die Tooling designed inhouse |
 Alpha Series Dual Height Pre-Cut Panel Line with Swing Guards for easy access |
 Alpha Series Dual Height Panel Line Pre-Cut with Swing Guards for easy access |
 10" Controller at Exit End |
 Exit View Dual Height Panel Line |
 Exit View Dual Height Panel Line |
 Dual Height Pre-Cut Panel Line |
 Dual Height - Chain Drive System (Pass-to-Pass) |
 Dual Height Pre-Cut - Chain Drive System (Pass-to-Pass) |
Uncoiler including hydraulic power unit and optional coil car |
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Hydraulic Power unit |
Uncoiler with optional Coil Car |
 Post-Cut Panel Roll Forming Line Line, Entry Guide with manual Pre-Shear and optional Lubricator |
 Entry Guide with manual Pre-Shear and optional Lubricator |
 Rollformer with cast Stands, cast Bearing Blocks, inhouse designed Roller Die Tooling and Hydraulic Post Cut Shear. |
Micrometer Dials on cast rollformer stands for precise adjustements |
Roll Forming Line with Heavy Duty Cast Stands and Precision Machined Cast Bearing Blocks |
 Swing Safety Guards (OSHA Compliant) |
 Alpha Series Hydraulic Post-Cut Shear incl hydraulic power unit. ASC 10" Touschscreen Controller with Bundle/Coil Tag Printer and Scanner |
 Alpha Series Roll Forming Line: Hydraulic Post-Cut Shear incl hydraulic power unit |
 Alpha Series Roll Forming Line Hydraulic Post-Cut Shear incl hydraulic power unit |
 Single Arm Uncoiler (Decoiler) ASC Lap Siding Profile Roll Forming Machine with Cast Stands and Hydraulic Post-Cut Shear |
 ASC Lap Siding Profile Roll Forming Machine with Cast Stands and Hydraulic Post-Cut Shear |
 ASC Lap Siding Profile Roll Forming Machine with Cast Stands and Hydraulic Post-Cut Shear |
 ASC Lap Siding Profile Roll Forming Machine with Cast Stands and Hydraulic Post-Cut Shear |
 ASC Lap Siding Profile Roll Forming Machine with Cast Stands and Hydraulic Post-Cut Shear |
Single Arm Uncoiler incl. hydraulic power unit |
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Single Arm Uncoiler incl. hydraulic power unit and optional coil car |
 Alpha Series Panel Roll Forming Line Dual Height Post producing two profiles on one rollformer |
 Roll Forming Line Dual Height entry guide with manual pre-cut shear |
 Alpha Series Panel Roll Forming Line Line Dual Height Post producing two profiles on one rollformer |
 Swing Guards for easy access and maintenance monitored by Allen Bradley Guard Master Laser. |
 Dual Height Alpha Series Cast stands with Cast bearings blocks. |
 Dual Height Alpha Series Cast stands with Cast bearings blocks. In house designed roller die tooling. |
Cast Stands, Cast bearing Blocks and Roller Die Tooling designed inhouse |
 In house designed roller die tooling. |
 Alpha Series Panel Roll Forming Line Line, Dual Height Post producing, two profiles on one rollformer |
 Alpha Series Panel Line, Dual Height Post producing, two profiles on one rollformer |
 Dual Height Post Cut Shear, up-cut,profiled shear blades |
 Alpha Series Panel Roll Forming Line Roll Forming Line Line Dual Height Post producing two profiles on one rollformer |
ASC 10" Multi-Batch Controller with coil&bundle tag printer and wireless scanner |
 Roll Forming Line with Hydraulic Power Unit for Dual Height Post Cut shear |
Features & Options:
- Single Height or Dual Height Rollformer
- Available as Pre-cut or Post-cut line
- Powered hydraulic uncoiler for smoother payoff, optional coil car
- Rollformer feat. Cast Stands & Cast Bearing Blocks manufactured inhouse
- Absolute measurement on micrometer dials for precise adjustments
- 4150 through-hardened roller die tooling on 3-in diameter shafts
4150 Annealed or D2 Tooling available as option.
- Chain Drive System (Pass-to-Pass)
- Single Height Rollformer Base prepared for Dual Height conversion
- Electro-Mechanical Pre-cut shear incl. ASC Hump Table with variable speed feed roll eliminating pre-cut conveyor. Footprint only 38-42ft!
- Hydraulic Post-cut Shear with profiled shear blades, min. Part Length 6"!
- No special foundation required
- Plug-and-play electrics for faster installation and startup
- OSHA compliant safety guarding!
- ASC Multi-Batch Touchscreen controller with the following standard options:
1) Intele-Key: Numeric Keypad to simplify input of length
2) Intele-Edit: Tool keypad allowing copy/paste, move up/down to edit a cut list
3) Intele-Stick: 4 position joystick to perform the majority in manual tasks needed for machine operation
4) Intele-Coil: Coil calculator to estimate the weight or linear footage of a coil
5) USB Data Transfer via USB-Stick to import/Export work orders, cut lists, machine settings & data logs to csv-files
Popular Options/Upgrades
- Controller upgrade allowing FTP Up/Download, Access to Production Data & Coil Consumption, KPI - Key Performance Indicator Screen, optional Remote Access capability for fast Technical Support (Internet connection required) and more!
- Slitter Pass (in front of Pre-Cut Shear) & Belt Conveyor System (located on rollformer base)
Allows the transport flat sheets and trim blanks underneath the roller die tooling (Patent application in process). Trim and flat sheets exit rollformer base at convenient height of approx 30".
- ZEBRA Coil & Bundle Tag Printer with ZEBRA wireless Scanner.
Coil tags give you valuable information about available linear footage, approx. coil weight, thickness, color and more. All information is automatically updated at the end of production and printed on a new tag. Bundle tags show your company name, customer address, work order number, profile name, color and of course the panel quantity and length.
- Roller Drop or Magnetic Stacker available from 20 - 50ft
- Side Transfer Conveyor systems, powered or non-powered
Most common profiles for the Alpha Series™:
- AG Panel
- R Panel and PBR Panel
- U/M Panel
- 5V Panel
- RW/AW Panel
- Standing Seam with/without Pre-Notching
- Lap Siding
- Shed Siding
ALPHA SERIES ® -
SINGLE HEIGHT PRE-NOTCH & CUT
...and many more!
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