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GRAIN BIN
STIFFENER LINES

ASC Machine Tools is specialized in light, medium and heavy gauge Stiffener Lines for the Grain Bin Industry.

Our Stiffener lines can be equipped with a pre- or post-punch systems depending on material specification, customer specific installation and throughput requirements.

 

ASC's heavy-duty Classic Series Rollformer, the inhouse designed D2 Tooling and the rugged hydraulic Post-Cut Shear guarantee to minimize flare for material thickness of up to 2 Gauge.

Down below you will get an overview of the typical Line Components in a heavy Gauge Stiffener Rollforming Line.

 

Please contact us so to discuss all available options for your specific production requirements!

ASC Uncoiler - Grain Bin Stiffener Rollforming Machine 3

UNCOILER COIL CAR

- 20,000 LB Capacity

- Hydraulic Expansion

- Pneumatic Drag Brake

- Lateral Travel +/- 6 inches

- Optional Coil Car

- Coil Back Stop Wall (Depending on Gauge Range)

ASC Uncoiler - Grain Bin Stiffener Rollforming Machine 2.jpg
ASC Feeder Tower- Grain Bin Stiffener Rollform.jpg

STRAIGHTENER & FEEDER TOWER

- Telescoping Peeler Table

- Powered Nip-Arm

- 5-Roll Straightener

- Variable Frequency Drive

- "Nose" Bender

- Up to 2 Gauge Max. Capacity

ASC Feeder Tower- Grain Bin Stiffener Rollform 2.jpg
ASC Feed Up - Grain Bin Stiffener Rollforming Machine 1.jpg

FEED-UP TABLE
(PUNCHING UNIT)

- Pneumatically Operated

- Allows easier Thread-up from Straightener to Punching Unit on heavy Gauge Materials

- Photo-Eye Loop Control

ASC Feed Up - Grain Bin Stiffener Rollforming Machine 2.jpg
ASC Punching - Grain Bin Stiffener Rollforming Machine 2.jpg

MODULAR PUNCHING UNIT

- Servo controlled Feed Roll

- CEE-Frame and 4-Post Die Sets for maximum Flexibility

- Subgagged Punches

- Punch and Button car setup for fast changeover between Gauges

- Up to 2 Gauge Max. Capacity

ASC Punching - Grain Bin Stiffener Rollforming Machine 4.jpg
ASC Feed Up Rollformer - Grain Bin Stiffener 1.jpg

FEED-UP TABLE
(ROLLFORMER)

- Pneumatically Operated

- Allows easier Thread-up from Punching Unit to Rollformer on heavy Gauge Materials

- Photo-Eye Loop Control

ASC Feed Up Rollformer - Grain Bin Stiffener 2.jpg
ASC Rollformer - Grain Bin Stiffener 2.jpg

ROLLFORMER

- Gearbox Drive System

- Variable Speed

- Up to 2 Gauge Max. Capacity

- D2 Roller Die Tooling

- Optional Splice Plate/Stiffener combination tooling

- Auto-Gauge for Tooling (Optional)

- Material Thickness Detection (Optional)

ASC Rollformer - Grain Bin Stiffener 1.jpg
ASC Shear - Grain Bin Stiffener Machine 1.jpg

POST-CUT SHEAR

- Hydraulic Flying Post-Cut Shear

- Heavy Gauge: 4-Post Design

- Light Gauge: 2-Post Design

- Window Die Cut-Off Inserts

- Servo Driven Die Accelerator

- Stand Alone Hydraulic Power Unit

ASC Shear - Grain Bin Stiffener Machine 3
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