Roller Die Tooling

A leader in Roller Die
Tooling design
for more than 53 years.
Features
Partnering With Our Customers Has Been The Key To Our
Success
For more than 53 years, ASC has been forging partnerships with its Roller Die Tooling
customers. For the last 30 years, ASC has integrated the latest computer design
technology to ensure optimum designs for customer needs. And for the last 20 years, ASC
design engineers have implemented higher level analytic modeling with stress anaylsis to
ensure precision tooling designs. This commitment to excellence and to our customers have
positioned ASC as a world leader, providing high quality Roller Die Tooling for precut and
postcut systems.
Selective Forming Philosophy
The selective forming philosophy optimizes material flow through a strategic forming
sequence. The latest CAD/CAM design technology is utilized, linking engineering and
manufacturing. This sophisticated approach to tooling allows ASC to provide cost effective
results for customers:
Simple operator set-up of
tooling
Maximum range of coil
conditions
Minimum overall conversion
costs
Compatible with all types of
coatings
Strategic overbend roll
placement for optimum shape control
The designing, manufacturing and
testing are all done at ASC, minimizing customer in-plant startup time.
Unmatched Customer Support
ASC can upgrade a customer's existing rollformer with ASC Roller Die Tooling or establish
a completely integrated ASC rollform production system. ASCs modern CAD/CAM manufacturing
allows us to retrace an entire set of roller dies to restore the exact original contour or
reproduce a direct replacement of any component.
ASC Representatives assist the customer every step of the way, with product design,
technical support and development ... throughout the life of your product.
Wide Variety Of Tool Steels And Profiles
ASC provides a variety of heat treated tool steels with hardness up to 64C Rockwell,
with industrial hard chrome finishes to suit specific architectural, commercial and
agricultural applications.
Specifications
Exact specifications may vary depending on the customers specific application.
Profiles
For architectural, commercial, and agricultural applications such as
Cladding
Roofing
Decking
Trim
Purlins and Girts
Door panels and track
Material Coatings
Vinyl
Plasitol
Galvanized
Prepainted
Galvalumel/Aluzinc
PVFII
Polyester
Grades and Gauges
Aluminum, copper
and other nonferrous metals
Structural steel
Stainless steel
Grade A through full hard Grade
E (220 n/mm2 to 550 n/mm2)
4 gauge/.224
inch (5.68mm) to 30 gauge/.010 inch (.25mm)
Tooling Materials
Maxel
3.5 RC 26-34
L6
RC 45-55
4150
Annealed RC 48-55
D2
RC 58-64
Customer Advantages
Highest quality tooling
available
Rapid delivery
Worldwide technical support
Competitive
tooling prices
Tooling that can accept a wide
variety of coil materials
Maximum
utilization of coil materials
Retrace and roll reproduction
capability
Faster startup,
minimum down time
Fully trained
support personnel
Pretested with all settings
recorded
Increased tolerance of
variations in coil quality
Longer tool life
ASC reserves the right to modify or alter these
specifications at any time.
© 2002 ASC
ASC Machine Tools, Inc.
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